Boeing’s Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel

Post Published December 16, 2024

See how everyone can now afford to fly Business Class and book 5 Star Hotels with Mighty Travels Premium! Get started for free.


Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - What Boeing's First Major Re-integration Since 2005 Means for Airplane Production





Boeing's move to reabsorb Spirit AeroSystems, a deal worth roughly $8.3 billion, signifies a major change from their outsourcing model which was started in 2005. This shift towards in-house manufacturing is primarily aimed at having better quality control and managing the production of key parts for aircraft like the 737 MAX. The acquisition lets Boeing directly manage critical aspects of its supply chain to resolve recurring production issues and speed up delivery times. This will change how Boeing operates within the aircraft industry and hopefully address its production and reliability woes. This change is also to support the anticipated growth in demand for air travel.

Boeing's decision to reabsorb Spirit AeroSystems, a major move not seen since 2005, marks a significant shift in how it approaches aircraft manufacturing. This reintegration will see Boeing reclaim control of crucial component production that had been outsourced for almost two decades. The logic seems to center around streamlining the supply chain, reducing complexity, and improving oversight, particularly for key airframes like the 737 MAX. Boeing's stock reacted positively, suggesting some market optimism about these potential changes.

This move will see Spirit AeroSystems, initially formed from Boeing’s Wichita division back in 2005, come back into the Boeing fold with some parts of Spirit slated to go to Airbus. It's a clear attempt to shore up quality control on the 737 production, a line which the company appears to struggle with. This seems to indicate a potential trend against excessive reliance on external suppliers in the aerospace sector. This strategy of reintegration, is said to ensure that Boeing may improve overall consistency of commercial aircraft produced together with Spirit and it looks like it could herald in a new chapter for aircraft manufacturing, but also means, that the airline will need to ensure things work as they plan, something which is not a given.

The idea is that with the re-integration the current average production time for new aircrafts of 22 months can be reduced and allow better integration of advanced manufacturing technologies into their production, resulting in more efficient, more economical airplanes, and potentially new flight routes that open up new destinations for the traveller, while at the same time the company can focus on better production cycles, as these have often shown volatility with deliveries delayed. The real proof in the pudding will be what it looks like in a few years.

What else is in this post?

  1. Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - What Boeing's First Major Re-integration Since 2005 Means for Airplane Production
  2. Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - How Spirit AeroSystems Expertise Will Speed Up 737 MAX Deliveries
  3. Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - New Safety Standards Expected After Supply Chain Control Returns to Boeing
  4. Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - Why Airline Ticket Prices May Stabilize with Improved Manufacturing
  5. Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - United Airlines and American Airlines Fleet Renewal Plans Get Acceleration
  6. Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - What Changes Passengers Can Expect from Boeing's Streamlined Operations by 2025

Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - How Spirit AeroSystems Expertise Will Speed Up 737 MAX Deliveries





Boeing’s Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel

Spirit AeroSystems plays a key role in boosting the delivery of 737 MAX planes, particularly as it targets a production rate of 42 units each month by the end of this year. With its reabsorption into Boeing, it aims to tackle ongoing quality problems and make manufacturing smoother, which has been a long term issue for the 737 MAX. Given the airline industry’s push for recovery, this is important for Boeing to satisfy rising demand and guarantee the reliability of its planes. What is not clear is whether these moves will effectively solve the quality worries that have dogged Boeing and its suppliers. Success in bringing Spirit’s operations together may affect travel by air for the average passenger as airlines look to grow their fleets and add new destinations.

Spirit AeroSystems' production process is critical to the timely delivery of the 737 MAX. While Spirit's expertise is undeniable, the reality of current production, seemingly quite hands-on, has shown itself to be quite prone to quality related set backs. Despite Spirit's intention to accelerate the monthly output of 737 MAX components to 42 by end of the year, reports of quality issues, like misdrilled holes that required extensive rework on a number of aircraft, raise questions of whether production goals will be met without sacrificing attention to detail.

Boeing’s move to regain control of Spirit was made in response to those persistent quality concerns. This acquisition is a clear attempt to exert greater control over the manufacturing process, in hopes to establish better quality and to reduce recurring problems, like the previously noted incident where a door plug was not correctly installed. It is important to note that Boeing CEO had dismissed this idea, a while ago, but these concerns seem to have made it necessary. The relationship of Boeing and Spirit is tightly intertwined, which makes the stability of both companies heavily influenced by the production delays and ongoing quality problems. Even the financial well-being of Spirit has relied on Boeing and Airbus stepping in to offer needed assistance.

While Spirit has expertise with production and manufacturing, the change in ownership is hoped to allow more oversight of manufacturing and the implementation of better quality controls and standards. The current state of aircraft manufacturing is such, that production delays and quality concerns, continue to be a major factor for all involved.



Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - New Safety Standards Expected After Supply Chain Control Returns to Boeing





Boeing is set to implement enhanced safety protocols, after recent FAA investigations uncovered substantial issues with its manufacturing processes. The company has allocated over $4 billion to address not just the safety concerns but also persistent supply chain issues. The move to bring Spirit AeroSystems back into the fold is expected to simplify operations and provide greater control, specifically when it comes to the 737 MAX production, but will this be enough to resolve long-standing quality problems? The company’s production has been plagued by setbacks. The airline industry is eagerly watching to see whether the higher safety standards are met. Air travel demand is on the upswing and Boeing's adherence to robust production practices and safety standards, is crucial for airlines looking to grow.

Following recent issues with parts quality and production, it appears new safety measures are likely as Boeing attempts to regain better control over its processes. This increased supply chain oversight is a critical part of the company's attempt to restore confidence. These changes, especially after the 737 MAX setbacks, highlight an industry-wide need for stricter safety rules. The recent FAA audits seem to support this.

Boeing's strategic decision to acquire Spirit AeroSystems should provide a more direct influence over the production of vital aircraft parts, such as fuselages and wings. By reducing its dependence on external suppliers, Boeing hopes to exercise a greater control over the manufacturing process, and in the long term improve quality control and reduce production cost. As air travel increases, this internal approach could benefit flight operations by ensuring planes are delivered reliably and that safety standards are taken very seriously.

The plan includes a potential shift towards a hybrid manufacturing model that combines both automation with hands on oversight by workers, along with data analysis to monitor component failures. These techniques might allow faster identification of problems, and should bring about new testing methods for plane components, that aim to be stricter than standard practices by using simulation tech, to help make sure everything is robust and safe, from bolts to doors. The idea is to have shorter lead times in the supply chain, moving from source to assembly much quicker.

It will be important that workforce receives proper training for these updated standards, together with a better dialogue between teams, hopefully speeding up the process to implement safety improvements. Boeing may have to adjust their current procedures to line up with the latest regulatory standards from the FAA, mostly on manufacturing quality. Additive manufacturing is another way, Boeing may plan to improve production with less waste and make components with complex shapes faster. As Boeing now takes production back in-house, this will no doubt push other aerospace companies to re-evaluate their own outsourcing practices as the industry focuses on more in-house production, as they now understand this approach might be the only way to guarantee high levels of quality, safety and production efficiency. In the end it is the hope that these changes will lead to better flights, with more aircraft available, less delays, and even new routes as airlines update and expand their fleets.



Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - Why Airline Ticket Prices May Stabilize with Improved Manufacturing





As Boeing works to enhance its manufacturing capabilities following the acquisition of Spirit AeroSystems, there are reasons to believe that airline ticket prices may stabilize over time. By addressing production delays and improving quality control, Boeing aims to boost the supply of new aircraft, thereby allowing airlines to expand their fleets and meet soaring travel demand without excessively raising fares. Historically, advancements in aircraft technology have led to consistent declines in ticket prices, even amidst current trends of inflation and rising operational costs. Should Boeing successfully streamline its operations, this could lead to a more reliable supply chain, ultimately helping to stabilize airfare and provide travelers with more flight options. However, it remains to be seen whether these manufacturing reforms will effectively mitigate the ongoing pressures the airline industry faces.

Boeing's drive to improve its manufacturing, particularly through the recent integration of Spirit AeroSystems, is expected to have a knock-on effect on ticket prices. Improved control over the production process, should see significant reductions in cost. Estimates indicate that more efficient supply chains could result in savings of as much as 20% on the build costs of a plane, which could potentially be passed on to travelers via cheaper tickets. Historically, increases in manufacturing have usually seen a downturn in pricing, for instance, the late 90s, with new design tech, low cost carriers started to compete, which lowered ticket prices and gave passengers more options.

With the improved production rates and a more reliable output, airlines can also look to keep aircraft utilization rates up. Research suggests that maximizing flight schedules could lower ticket prices, as airlines operate more efficiently. The use of advanced manufacturing techniques, such as additive manufacturing, could also significantly speed up component production, decreasing delays while also driving operational costs down which, may again be good news for those that are looking for better fares. If production improves with better quality control, the likely result is less time spent on costly repairs and maintenance. Airlines that deal with less unplanned maintenance may pass on these savings to passengers.

With Boeing's improvements in manufacturing, that could lead to lower production costs, other manufacturers might feel pressure to reduce their costs, resulting in lower ticket prices as competition becomes more aggressive. How sensitive ticket prices are, is still unknown, but as Boeing improves its delivery times, more aircraft will be available, leading to a possible reduction in ticket costs. The age of an aircraft is also a contributing factor. Newer, more efficient aircraft generally need less maintenance. A newer fleet could lower costs, resulting in better pricing for the average traveller. Investor confidence may also see an upswing, and boost innovation, and allow new routes and better pricing, as airlines become more stable. This together with new technology integration, is hoped to cut down production times while also reducing fuel consumption, potentially reshaping the market and giving more affordable options, and a real reduction to the prices in the end, benefiting passengers that have not yet had much to gain.



Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - United Airlines and American Airlines Fleet Renewal Plans Get Acceleration





United Airlines and American Airlines are accelerating their fleet updates, indicating significant changes in their operational approaches. United is pursuing its largest ever aircraft purchase, incorporating 50 Boeing 787-9s and 60 A321neo jets, aiming to improve both the passenger experience and their operational capacity. Simultaneously, American Airlines intends to phase out its 50-seat regional jets for bigger, dual-class ones and ordered 260 new aircraft, including some 737 MAX 10s. Both airlines are working to modernize their fleets despite supply chain issues which have impacted the speed of delivery, reflecting an industry wide shift towards more fuel efficient options. This concentrated focus on fleet improvements could have a wide impact on the airlines and offer passengers a greater choice with hopefully a better service as air travel is once again on the rise.

United and American Airlines are both pushing ahead with plans to modernize their fleets at an accelerated pace. It appears they are anticipating deliveries of more than 300 new aircraft before 2025. This action signals a move to adapt to current travel demand and passenger expectations. Data also suggests airlines with newer fleets have up to 20% lower maintenance expenses, which can be seen in a more efficient operation but also potential savings for the traveler in terms of ticket costs.

As they retire older planes, there's a good chance passengers will see more current entertainment systems and in-flight connectivity options. It seems, too, that these fleet upgrades may enable airlines to consider routes that were not as practical with older planes, perhaps opening up access to less serviced destinations. New aircraft designs, particularly from Boeing, such as the 737 MAX and 787 Dreamliner, use less fuel, which is helpful considering the fluctuating prices of jet fuel. These efficiencies could bring fuel cost down by about 25%, which might stabilise fares amid higher operational expenses.

United and American's faster approach to replacing their older aircraft, often on a 20-year lifespan plan, makes it clear that modern planes seem better able to achieve the operational effectiveness the airlines are looking for, and hopefully deliver on improved passenger experience. These new aircrafts could lead to standardized cabins, giving passengers a consistent experience, regardless of the flight route. Modern planes appear to also contribute to better safety records, with lower accident rates, which adhere to the industry's latest and highest standards.

With new planes coming in, it is also possible that airlines are looking to use advanced data and new methods of aircraft upkeep to reduce unexpected breakdowns, which could improve on-time flights for travelers. It is often seen, that fleet upgrades boost confidence among investors too; with the possibility of rising stock prices, which reflects a positive view of air travel and may influence the market.



Boeing's Strategic Return What the Spirit AeroSystems Acquisition Means for Future Air Travel - What Changes Passengers Can Expect from Boeing's Streamlined Operations by 2025





By 2025, flyers may notice a more consistent travel experience as Boeing works to improve its operations by re-integrating Spirit AeroSystems. The goal is to enhance the build quality of planes and boost safety, which could translate to fewer delays and more reliable flight schedules. With Boeing looking to have more direct control over its production by reducing its dependence on outside suppliers and improving its manufacturing approach, travelers might also find a bigger variety of newer and larger planes being used on their routes. This could lead to more flight options and maybe even more competitive prices. In addition, as airlines get more efficient with better-run operations, passengers might see improved in-flight services with better options for entertainment and staying connected. These steps are designed to help bring back trust in the air travel sector and offer passengers a smoother and more enjoyable time when they fly.

By 2025, the expected changes stemming from Boeing's operational adjustments could have direct implications for passengers. For one, the average production time of new planes is anticipated to drop; perhaps from the current 22 months to below 18 months. This is based on the idea that their increased control over the production line and a reduction of their supply chain dependencies will lead to quicker turn-around times, while not impacting safety. Boeing is looking to save approximately 20% in production costs by streamlining operations, which in theory could lead to lower airfares as the industry benefits from these cost reductions.

Airlines like United and American, in an effort to modernize, are likely going to see substantial fleet expansions with over 300 new aircraft projected to be flying in the next 12 months. This expansion should help address the increased demand for travel that is expected. Advanced manufacturing techniques, like additive manufacturing, may further reduce delays by streamlining component production, this could speed up route deployment for airlines, with better consistency as older aircraft are retired. The oversight Boeing will gain is hoped to lead to improvements in both production and safety protocols, with new standards within the current FAA regulatory framework.

Airlines may also see increased revenue with the expanded availability of newer aircraft, allowing airlines to offer more services without massively hiking up prices for the tickets. This is in line with predictions that we should see stability in pricing for fares. New maintenance protocols, that analyze data collected, should help airlines plan for maintenance better, which might lessen the risk of breakdowns and flight delays. These new jets are expected to burn less fuel, potentially about 25% less, which could translate to ticket cost reductions.

With the increase in flight options on a range of destinations, the new planes might bring along with them opportunities for those enrolled in loyalty programs to redeem points for more diverse travel. Passengers can also expect consistent services and a more similar design across all new aircraft, leading to more reliable in-flight experiences. It seems that Boeing's new strategy aims to integrate design, manufacturing, and maintenance for more efficient aircraft production and potentially more economical air travel. It is not yet clear if they can effectively manage that integration in a way that it benefits passengers and airlines.


See how everyone can now afford to fly Business Class and book 5 Star Hotels with Mighty Travels Premium! Get started for free.